Easy sample

How Delta Diemaking Is Innovating Die Cutting

About Die Cutting

Die cutting is a manufacturing process that uses specialized machinery and tooling to transform starting material into custom shapes and designs through cutting, forming and shearing.

Die cutting process is suitable for a wide range of materials as it is highly versatile and customizable.

Currently, this market is valued at USD 1246.6 million and is expected to grow at a CAGR of 1.40% by 2030 globally.1

Material Applications

Die cutting process is suitable for a wide range of materials as it is highly versatile and customizable. In particular, it is used in the processing of cardboard and paperboard, foam, plastic, rubber, and fabrics.2

The ability to customize each tool and choose from a variety of material options makes the process ideal for manufacturing tasks in myriad industries.

The main industrial applications focus on converting common materials into useful products.

Die Cutting Processes

There are several types of die cutting processes, including flatbed die cutting, rotary die cutting, and digital die cutting.

The flatbed die cutting process is suitable for processing thicker materials, producing larger parts, and handling small orders or small production runs.

The rotary die-cutting process, on the other hand, is used for applications that require high precision and highly accurate designs, as well as for large production runs.

The digital punching process is suitable for low-shear material processing applications that require fast turnaround times and low costs with high precision.

Each process variant offers advantages in terms of manufacturing applications, but also limitations in terms of material properties, tolerances, production output, costs, etc.3

Flatbed Process

The flatbed die cutting process is capable of processing materials in both sheet and roll form. It can also apply higher punching pressure than other punching processes and can cut through soft and thin materials as well as hard and thick materials.4

The process uses a flatbed stamping press and custom steel scales to convert the material into custom shapes and designs.

The advantages of this particular process that set it apart from others are numerous. These include:

  • Suitability for larger and thicker materials
  • Sharper and crisper cuts
  • Minimal material deformation
  • Small order or short-run production
  • Decreased lead times for multiple parts
  • Lower tooling costs

These advantages make the flatbed die cutter the best process for custom die cutting of paper, fabrics, fibers, paper, plastics, metal and rubber, as well as cutting foam, film, composites and laminates.

Delta Diemaking and Flatbed Process – Easy Sample

We are proud to introduce our new die cutting plotter called Easy Sample, which represents the new generation of flatbed plotters: it is faster, more efficient and more accurate than its predecessor SML 1316 and its competitors, ensuring continuity of production.

Easy Sample is accessible from all sides thanks to its simple structure and has an extremely robust traverse bridge, so it is able to combine accessories for different types of machining.

Some of the most revolutionary features of Easy Sample are the possibility to carry out different types of machining without changing tools, the possibility to choose between pneumatic or electric oscillations as required and the spindle for machining foam and plastics.

In addition, it has an integrated camera to detect pin markers, mylar and everything needed for diemakers and printers.

Easy Sample is ideal for cutting gaskets, rubber, POP, folded and corrugated cardboard, expanded materials that can be machined with a knife or milling machine, laser for marking and Mylar.

An infinite number of configurations make EasySample a configurable plotter for various industries, die makers, printers, automotive manufacturers, leather companies.

Find out more on our Easy Sample and all its advanced features!

References

  1. https://apnews.com/press-release/wired-release/technology-business-virus-outbreak-corporate-news-diseases-and-conditions-553f2a95ed8d074bb9cf98e99410564b
  2. https://www.thomasnet.com/insights/common-die-cutting-applications/
  3. https://www.thomasnet.com/articles/custom-manufacturing-fabricating/understanding-die-cutting/
  4. https://www.thomasnet.com/articles/custom-manufacturing-fabricating/introduction-to-flatbed-die-cutting/

EASY SAMPLE – A new generation of die cutting machinery: fast, modular and customisable for every need.

Have you ever asked yourself the origin of the process of crafting and printing on paper or cardboard? Well, die-cutting is one of the oldest manufacturing processes.

The process of die cutting has a long history. Indeed, it originated around the mid-1800s from the shoe industry in order to cut leather more efficiently.  

Only in the early 1900s did further innovations allow the cutting of different shapes and sizes. This opened the doors to the mass production of products like plastic, metal, tubing and food items.

Nowadays die cutting machines are extremely versatile and complex and most of all they are digitised. In particular in recent years the use of cutting plotters, or die-cut machines, has become popular for paper and cardboard crafts.

Delta Diemaking

Delta Diemaking originated in 2015 from an innovative idea of several experts in the die-cutting and paper converting industry, as a manufacturing company of CNC die-cutting machines with an international presence.

Delta Diemaking was subsequently acquired by Quattro.Zero srl, a company already present on the market with CNC machinery in the mechanical sector, looking to expand its market share.

Innovation and commitment are the pillars of our corporate philosophy. Our young team has both experience and future-oriented craftsmanship,

What is Easy Sample?

Delta Diemaking is proud to present the new die-making plotter called Easy Sample.

Easy Sample represents the new generation of a flatbed plotter, faster, more efficient, and more accurate than its predecessor, SML 1316.

Easy Sample has a revolutionary and simple design that is accessible from all sides with an extremely robust traverse bridge. Thanks to its innovative design the machine is able to combine accessories for different types of machining.

Some of the most revolutionary features are the possibility to execute different types of operations without having to change tools, the possibility to choose between pneumatic or electric oscillations depending on the needs and the spindle for machining foam and plastic material.

In addition, it has an integrated camera for pin marker recognition, mylar, and all that is needed for diemakers and printing companies.

Indeed, the possibility to execute different types of operations without wasting time in changing tools addresses the main goal of this machine, executing continuous production.

Easy Sample, more than any other die-making plotter, is able to cut most varied materials quickly and reliably, assuring production continuity.

Easy Sample is ideal for cutting gaskets, rubber, POP, folded and corrugated cardboard, expanded materials that can be processed with a blade or milling machine, laser for marking, mylar..

an infinite number of configurations make EasySample a configurable plotter for multiple sectors, diemaker, printing, automotive, leather companies …

Delta Diemaking is now on LinkedIn

A new era is here for Delta Diemaking’s communication channels.

Delta Diemaking has launched a LinkedIn channel which, together with Instagram (@delta_diemaking) and YouTube (Delta Diemaking), will represent the main channels where you can find out more about Delta Diemaking:

  • LinkedIn is for professionals from the diemaking and die-cutting sector. Follow the page for interesting profession-based updates which you will be able to explore further on the website.
  • Instagram is where stunning photos of Delta Diemaking’s products will be posted so that you can fully appreciate their innovative design.
  • Youtube is where you will find videos of Delta Diemaking machines in action. You will see how they can revolutionise your business.

By following these channels, you will quickly learn about the innovative, customizable, and modular Delta Diemaking machines.

Follow us on:

  • LinkedIn: http://www.linkedin.com/company/delta-diemaking/
  • Instagram: https://www.instagram.com/delta_diemaking/?hl=it
  • Youtube: https://www.youtube.com/channel/UCBrH4P6STt0UjKjKCehIOIA

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